Aluminium Enclosures

Aluminium enclosures provide excellent (EMC) protection of electronics. Due to the high load capacity of the aluminium material, the enclosures are suitable for applications with the highest requirements. The protection class is standard IP65/66 up to IP68. Various housing dimensions and a wide range of accessories offer an optimal solution for a variety of applications. On request, we supply the housings in special colors or uncoated. For particularly high protection requirements, the housings are available with special EMC shielding measures or with a special seawater-resistant coating. The classic application of these housings is as terminal housings equipped with terminal blocks and cable glands. For further protection, all Phoenix Mecano aluminium enclosures are passivated with SurTec650 before powder coating.

Aluminium Enclosure as Terminal Box

Aluminium enclosures are commonly used as terminal or distribution boxes in industry. They are lightweight yet robust, ideal for electromechanical components. Side walls feature threads for easy cable gland installation without a locknut. With over 70 sizes available, they accommodate various terminals and pushbuttons. Most covers use captive screws, while some have hinged lids for frequent access. We handle complete processing and assembly of cable glands and terminal blocks to your specifications.

Aluminium Enclosures for Electronics in MSR Measurement and Control Technology

The Aluform and Bocube Alu series were designed for electronics in measurement and control technology. They feature a compact height and integrated mounting domes for PCBs. Bocube Alu also offers a recessed foil area for membrane keypads and a quick-release hinge for easy access, while still allowing screw closure. Covered lid screws enhance aesthetics. Aluminium provides excellent EMC properties, protecting electronics from interference.

Properties and Advantages of Aluminium Enclosures

Terminal boxes face harsh environments and are made from high-quality aluminium alloy AC-ALSi 12c(Fe) per DIN-EN 1706. Produced via modern die casting, they are washed, passivated with SurTec 650, and painted for excellent corrosion resistance. Standard IP66, they can be upgraded to IP68 with a special seal. Various seals, including EMC options, are available. The spring-groove principle ensures effective sealing. Mounting is via screw channels outside the sealing area, with optional external lugs. Here is an overview of the most important features:

  • IP 66 / IP68 (1,2 m - 2 h) / IP 69

    Protection class, higher protection classes on request

  • DIN EN 1706 EN AC-AlSi 12 (Fe)

    Material

  • 7 joules

    Impact resistance according to EN 60079-0

  • Color similar to RAL 7001 silver‒grey

    Special color on request

  • From -60°C to +130°C

    Temperature application range depending on seal

Services

Unlock the Benefits of Our Services for Aluminium Enclosures

Discover how our expert services can elevate the performance and reliability of your aluminium enclosure. With our hands-on approach and proven expertise, we deliver tailored solutions that streamline every step – from design and production through to assembly and logistics – ensuring you get the best quality and value every time.

1

Mechanical Machining

We machine enclosures to your precise drawings. You bear no risk of rejects and benefit from cost-effective production, fast delivery times, and consistent quality – with a minimum order quantity of just one piece

Mechanical processing

2

Engraving and Laser Marking

Do you require durable enclosure labelling for harsh environments? Engraving or laser marking is the ideal solution. Engravings can subsequently be colour-filled if desired

Engraving and laser marking

3

Procurement of Components

As a full-service supplier of terminal boxes, we also source the components for you and assemble them into a complete enclosure. Simply send us your parts list, and you’ll receive a ready-assembled solution

Procurement

4

Assembly

Our assembly process is designed to deliver terminal boxes fully assembled. Terminal blocks and cable glands from well-known manufacturers are available from stock; however, we can source any required component to provide you with a seamless, full-service solution

Assembly

5

Packaging and Logistics

Please specify how you would like your enclosures packaged. We offer bulk packaging for efficient on-site processing, or individual packaging in protective foil or your custom final packaging. Additionally, we can label each enclosure with your part number or serial number

Packing logistics

Got a tricky enclosure brief? We want to hear it.

Tell us what you want to achieve and we’ll set up a callback from one of our experts.