Pick by Light Worker Guidance

Quality improvement in assembly and picking

Features
  • Quality Improvement

  • Productivity Increase

  • Fast Employee Adaptation

  • Error-Free Component Selection

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Pick-by-Light Worker Guidance for Error-Free Production

The SETAGO® Pick-by-Light worker guidance system leverages advanced assistance software to guide employees through each assembly step using images and videos. Integrated sensors indicate which component needs to be picked and where, ensuring a fully error-free workflow.

The operation is very simple: The SETAGO® system uses digital work instructions to show the worker which component to assemble next, where to take it from and how to assemble the component. Correctly executed workflows initiate the next process step. If the worker accidentally picks up the wrong material or uses the wrong torque for tightening, this is recognised and the assembly process is stopped. Continuation is only possible after correction. This eliminates errors, ensures product quality and increases productivity.

Even new, inexperienced, or cognitively impaired employees can reliably complete complex tasks with minimal training, thanks to Pick-by-Light.

Worker Assistance System Simplifying Digital Transformation

Worker assistance system is more than just a digital assembly manual. It can control and monitor the complete assembly process. It combines assembly-supporting components such as printers, scanners, collaborative robots, driverless transport systems or screwdrivers into a complete solution. Orders are processed completely paperless through the ERP interface.

Products

Pick by Light Products and Components

Project Process

Successful Implementation of the Pick-by-Light System in Assembly

1

Concept

We design assembly workbenches and digital worker guidance to meet your product requirements. We take a detailed, in-depth approach to the components being produced. In some cases, it’s beneficial to develop the concept in a LEAN live workshop. Our focus is on error-free assembly and improving productivity. LEAN management is key to waste-free assembly, forming the foundation for developing your customized solution.

2

Implementation

If feasibility is confirmed, we will design your individual assembly workbenches, including the installation of the SETAGO® Pick by Light worker guidance system. If you already have an existing workbenches or shelves, that’s not an issue. The worker guidance can be mounted and installed on any surface.

3

Commissioning

Upon request, we can install the worker guidance system at your premises. This includes setting up all Pick by Light sensors. If required, we also handle the preparation of work instructions and provide employee training. Additionally, we integrate external devices such as screwdrivers or scanners into the system, enabling you to start production immediately.

4

Support

Our LEAN workbenches and SETAGO® Pick by Light digital worker guidance system are modular and highly adaptable. The system’s flexibility allows existing workbenches to be easily adjusted or upgraded for new products or processes with minimal changes to equipment or programming. We are here to assist you throughout this process. Please get in touch!

SETAGO® Worker Assistance System – The Easy Way to Digitalisation

The SETAGO® Worker Assistance System is more than just a digital assembly manual. It can control and monitor the entire assembly process, integrating components such as printers, scanners, collaborative robots, driverless transport systems, and screwdrivers into a complete solution. Orders are processed entirely paperless via the ERP interface.

References

What our Customer say about us

"The cooperation with Phoenix Mecano was really highly efficient. Within 4 weeks the assembly line was in our hall and helps us with SETAGO® to an increase in productivity of up to 30%."

Logo Gribi

GRIBI Hydraulics AG

Daniele Cazzato, Assembly Manager

Success Stories

Why Phoenix Mecano

At Phoenix Mecano we don’t simply sell products and offer services. We constantly push for more: high-quality hardware and software products that can go further, process innovations that open up new opportunities, customized solutions that supercharge productivity. Here’s how we make much more possible for our customers:

  • We don’t accept limits

    When it comes to what’s possible, our engineers and designers can help you see beyond today’s limitations, to new potential.

  • We’re a partner

    Whether it’s supporting your new product designs or reimaging your assembly operations, our team is with you for the journey.

  • We strive for engineering excellence

    We come from a long Swiss and German engineering heritage and are proud of our culture for always seeking engineering excellence.

  • We’re innovators

    As technology transforms the manufacturing landscape, we bring you the deep expertise and industry leading partners that make innovation feel natural.

  • We understand you

    Our team brings many years of expertise working across sectors as diverse as Agriculture, Healthcare, Maritime and many more.

  • We care about service

    Our service led culture makes us the perfect partner whether you’re simply looking for a one-off product or a supply chain partner.

Got a tricky production setup? We can help!

Tell us what you want to achieve and we’ll set up a callback from one of our experts.